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Petroleum Refining - Complete Guide to Products & Processes
First Section
Welcome to the Course! (5:44)
Content Index (6:05)
Petroleum Refining vs. Petrochemical Industry (9:25)
Course Objectives (3:28)
Have any Question? (0:22)
Resources & Downloads
Technical Note - Faster / Slower paces? (0:45)
Overview of the Industry
Industry Insight - Section Overview (2:31)
What is Crude Oil? (2:48)
Task - Crude Oil vs. Refined Crude Oil (1:59)
What is Petroleum Refining? (11:32)
Check this Report!
Industry Facts & Trends (4:38)
Energy Consumption of Fuels by Region (5:02)
World Oil Reserves by Country (6:26)
Oil Production WorldWide (4:32)
Task - Verify Production from 1980 to 2018 (0:58)
Consumption of Oil Worldwide (5:20)
Oil Barrel Prices (7:31)
Petroleum Trading Routes Worlwide (3:40)
Process Preview (2:32)
Common Processes in Petroleum Refining (5:23)
Petroleum Refining Process Diagrams (8:11)
Task - Check out this Refinery Animation (1:10)
Petroleum Refinery - An Overview (1:26)
Crude Distillation Unit (CDU) (3:54)
Vacuum Distillation Unit (VDU) (2:11)
Thermal Cracker (TC) (2:04)
Hydrotreaters / Hydrodesulfurization Units (HT/HDS) (7:25)
Fluidized Catalyst Cracker (FCC) (6:58)
Separators (Debutanizer, Depropanizer, Dethaniser, etc..) (5:35)
Naphtha Splitter (NS) (1:50)
Splitters (SP) (2:06)
Catalytic Reformer (CR) (3:01)
N-Butane Isomerization (ISO) (2:44)
Alkylation Unit (ALK) (2:55)
Gas Treating Units (GT) (2:10)
Blending Pools (P) (4:10)
Keep it up! You can do it! (1:50)
Crude Oils
Overview to Crude Oils (2:27)
Crude Oils! (8:45)
Hydrocarbons: Paraffins, Olefins, Napthenes & Aromatics (3:12)
Paraffins (3:29)
Olefins (4:00)
Naphthenes (3:00)
Aromatics (2:18)
Asphaletenes (5:21)
Resins (1:50)
Hydrocarbon Types (PONNAA) a Summary (0:37)
Sulfur Content in Crude Oil (4:03)
Oxygen Compounds in Crude oil (1:39)
Nitrogen Content in Crude Oils (2:29)
Salt Content in Crude Oil (2:08)
Metal Content in Crude Oil (1:33)
Characterization of Crude Oils (2:13)
API Gravity (4:28)
Viscosity (3:51)
True Boiling Point Distillation Curves (ASTM Curves) (6:17)
Flash and Fire Points (2:09)
Cloud & Pour Point (2:18)
Correlation Index for Crude Oils (2:01)
Watson Characterization Factor (2:15)
Crude Oils Around the World (2:55)
West Texas Intermediate (WTI) (3:23)
Task - Crude Oil Stats (1:33)
New Lecture
Petroleum Refinery Products
Products from a Refinery - Section Overview (2:54)
Introduction to the Petroleum Refinery Products (6:11)
Crude Oil Cuts & Distillates (3:44)
Product Specification (1:34)
Sulfur Content in Fuels (3:46)
Lead in Fuels (2:51)
Fuel Oxygenates (3:20)
Gasoline Oxygenates: MTBE (4:54)
Engine Knock (3:33)
Task - Engine Knock (0:24)
Antiknock Index (AKI) (1:55)
Octane Rating (3:24)
Octane Number (Research and Motor Numebrs RON&MON) (6:26)
Cetane Index (5:36)
Smoke point (for Jet fuel) (2:54)
Task - Smoke Point Test (0:34)
Blended Products (0:17)
Task - Verify Products (0:58)
LNG & LPG (Liquefied Natural/Petroleum Gases) (4:11)
Naphtha (11:05)
Gasoline (8:37)
Gasoline Additives (4:10)
Typical Gasoline Specification (5:40)
Kerosene (1:38)
Aviation Fuels (2:53)
Aviation Fuels Additives (2:01)
Task - Check out a Diesel Engine vs. a Gasoline Engine (0:46)
Diesel Fuels (5:58)
Diesel Additives (2:40)
Sediments in Fuels (4:23)
Fuel Oil (8:02)
Task - Bunker Fuels (0:51)
Lubes (Lubricant Material) (3:56)
Task - Verify Lubes & Oils (0:48)
Asphalt (4:01)
Asphalt Specification (1:25)
Task - Asphalt Penetration Test (0:15)
Coke (Petroleum Coke) (2:13)
Crude Oil Distillation
CDU & VDU - Overview (1:53)
Introduction to Crude Oil Distillation (6:44)
Pre-treatment Of Crude Oils (3:54)
Crude Desalting (7:43)
Furnace & Pre-Flashing (8:25)
Heat Exchanger Network (HEN) (4:37)
Crude Distillation Units (CDU) - Overview (12:01)
Fractionation and Cuts (Overlap & Gaps) (4:48)
CDU - Pressure & Temperatures (2:47)
CDU - Flow Rate & Capacity (4:07)
CDU - Stabilizer Section (2:43)
CDU – Pump-arounds Overview (2:56)
Pump-arounds Detail (6:21)
Task – CDU Startup (0:44)
Vacuum Distillation Unit (VDU) - Overview (4:37)
Operation of Vacuum Distillation Units (5:07)
Ejectors & Liquid Ring Pumps for Vacuum Systems in VDU (2:57)
Task - How Ejectors create Vacuum? (1:16)
Hydrotreating
Hydrotreating - Section Overview (2:24)
Hydrotreating - Overview (9:41)
Chemistry of Hydrotreating (5:26)
Typical Process Conditions in Hydrotreating (6:19)
Hydrotreating of Naphtha (8:59)
Hydrotreating of Kerosene (Light and Heavy Kerosene & Jet Fuel) (11:53)
Hydrotreating of Gas Oils (Mostly Diesel) (11:53)
Hydrotreating of Residue (Mostly Fuel Oils) (19:09)
Gas Processing
Gas Treating - Section Overview (2:45)
Gas Processing Overview (4:06)
Gas Processing - Process Description (4:06)
Task - LPG – Plant construction (0:35)
Task - Conditions of the DeButanizer (0:27)
Task - LPG Tank Filling Plant (0:46)
Polymerization Unit
Polymerization Unit - Section Overview (1:08)
Polymerization of Olefins Overview (5:00)
Polymer Gasoline - Process Description (5:02)
Task - Polymerization Unit from 1947 (0:40)
Isomerization Unit
Isomerization Unit - Section Overview (1:04)
Overview of Isomerization Units (6:42)
Isomerization Chemistry (5:52)
Process Description - Isomerization of n-paraffins (5:52)
Isomerization: Butanes vs. Naphthas (3:34)
Task - Isomerization Units and Products in a Process Diagram (0:55)
Alkylation Unit
Alkylation Units - Section Overview (1:09)
Alkylation Unit - Overview (7:59)
Properties of Alkylate Gasoline Products (1:45)
Alkylation Process - Sulfuric Acid Catalyst (7:05)
Alkylation Process - Hydrofluoric Acid Catalyst (3:57)
Task - Energy Insights Wiki (1:02)
Catalytic Reforming
Catalytic Reforming - Section Overview (1:21)
Catalytic Reforming Overview (5:39)
Octane Number of several Hydrocarbons (2:31)
CR - Chemistry of Reforming (11:44)
Typical Process Conditions Favoring Catalytic Reforming (6:16)
Process Description of Catalytic Reforming (4:26)
Semi Regenerative Catalytic Reforming (3:18)
Cyclic Catalytic Reformer (1:12)
Continuous Catalytic Reformer (CCR) (1:40)
Task - Videos on Catalytic Reforming (0:43)
Fluid Catalytic Cracking (FCC)
FCC - Section Overview (1:10)
Fluid Catalytic Cracking - Overview (6:57)
Chemistry behind Fluid Catalytic Cracking (6:42)
Process Description & Technology behind FCC (10:54)
Task - Verify Zeolite Modeling (0:53)
Task - Check out these videos on FCC Unit (0:36)
Hydrocracking
Hydrocracking - Section Overview (0:52)
Hydrocracking Overview (6:50)
Chemistry involved in Hydrocracking (9:31)
Process Technology of the Hydrocracker (6:03)
Task - Installation of Hydrocracker Unit (0:45)
Task - Hydrocracker with Hydrotreater Video (0:41)
Task - Zeolties for Hydrocrackers (0:40)
Thermal Cracking & Coking
Thermal Cracking & Coking (1:12)
Residue Treatment - Overview (8:28)
Visbreaking - Overview (3:19)
Chemistry of Visbreaking (3:47)
Coil Visbreaking (3:59)
Soaker Visbreaking (1:37)
Coking - Overview (2:27)
Delayed Coking (5:37)
Fluid Coking (5:12)
Flexi Coking (2:42)
Asphalt - Deasphalting Unit (4:07)
Asphalt Blowing Unit (4:05)
Task - Delayed coker Video (0:15)
Task - Delayed Coker Graphical Plant Animation (0:31)
Task - Visbreaking Graphical Animation (0:46)
Secondary Processes
Secondary Processes - Section Overview (1:26)
Hydrogen Gas (6:30)
Syngas (12:35)
Sour Gas treating (Amines) (9:45)
MEROX Units (Mercaptane Oxidation) (6:40)
Claus Process (Sulfur Recovery) (7:08)
Task - Claus Process file and documentation (0:22)
Task - Claus Process Facts (0:37)
Conclusion
Congratulations! You're Done! (1:16)
Closure (2:01)
Continue Your Training! More Courses!
What's Next? Continue with Petrochemicals
BONUS (1:39)
Lecture 008 What is a petrochemical (8:33)
Lecture 031 Steam Cracker - Overview (11:14)
Lecture 033 Steam Cracking of Napthta - Gas Stream (Cold Section) (9:14)
Lecture 032 Steam Cracking of Naphtha (Hot Section) (10:45)
Lecture 034 Steam Cracking of Napthta - Liquid Stream (Cold Section) (6:18)
Top Q&A for Petroleum Refining (41:05)
Task - Check out this Refinery Animation
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